Grain bins are a staple on many farms, but they can also be one of the most dangerous places to work. Grain entrapment happens fast, and without the right precautions, even the most experienced farmer can find themselves in a life-threatening situation.
Ryan Ripp is a fourth-generation farmer and fire chief at the Dane Fire Department. He shares key insights on how to prevent tragedy and what to do if an accident occurs.
1. Inspect before you enter
Before entering a grain bin, always check the condition of the grain. Mold and crusted grain are clear warning signs. Using a stick to test the surface can help determine if the grain is loose and safe to walk on. Never assume it is stable. What looks solid may be hiding air pockets that can collapse under your weight.
2. Never go alone
Always have a spotter. A second person can call for help, check your safety, and respond quickly if something goes wrong. Entering alone is never worth the risk. This is something Ripp emphasizes on his family’s farm in Dane (30 minutes northwest of Madison).
3. Lockout/tagout procedures
One of the biggest dangers inside a grain bin is equipment being turned on while you’re working. A simple lockout/tagout device on electrical panels ensures that no one accidentally flips a switch that could cause augers or conveyors to start running, pulling you into the grain.
4. Use a lifeline
Tie yourself off with a rope or harness that is secured outside the bin. This precaution can stop you from being completely pulled under if the grain starts to shift. It’s a small investment that can make a life-or-death difference, Ripp says.
5. Protective equipment matters
Basic safety gear goes a long way. Here are four items Ripp recommends:
- Breathable masks protect against poor air quality.
- Lifeline ropes provide fall and entrapment protection.
- Shovels help move grain in emergencies.
- Gas meters detect dangerous air quality issues.
Many farm supply stores, local fire departments, and even online retailers can help farmers get access to this equipment.
Safety doesn’t stop with equipment. Many local universities, county extension offices, and farm organizations offer training. Online videos and resources also provide valuable tips from multiple perspectives.
Additionally, as the number one farm insurer in Wisconsin, we provide knowledge and insight to help you make the best decisions to protect your farm and way of life. That’s why we go beyond the policy by providing educational content on best practices – from farm safety to succession planning. Reach out to a local agent to learn more.